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Sunday, December 12, 2010

Manufacturing Salaries - 2004

he composite highest-income practitioner reported in this field (salary plus cash bonus and/or cash profit-sharing) is the President "B" of a manufacturing firm (defined as a chief executive officer who has little or no financial interest in the firm). The firm manufactures automotive parts/accessories, food/beverage/tobacco products, chemical & allied products, or machinery & heavy equipment; has 1,000 or more employees; has a total annual revenue of $100,000,000 or more; and is headquartered in or near Denver/Colorado Springs, Houston, Memphis, Minneapolis/St. Paul, Modesto/Stockton, Dallas/Ft. Worth, Indianapolis, Boston, New York City, or Dayton, or outside a metropolitan area studied in Idaho. However, while the median President "B' has a total annual income of $214,966, the highest-income individuals reported are Presidents "A" (having a financial interest in the firm) and make well over $30,000,000.

Far toward the other end of the income spectrum, Assemblers "D" have a median income of $20,418. Sometimes earning under $14,600, the lowest-paid employees in this group are employed by firms that manufacture building materials; have $1 million to $4.99 million in total annual revenue; have 5,000 to 9,999 employees; and are located in or near Greensboro/Winston-Salem, Raleigh/Durham/Chapel Hill, Dallas/Ft. Worth, or Charlotte, or outside the metropolitan areas studied in Texas, North Carolina, or Florida.

These composites represent the briefest possible "boil-down" of the voluminous data provided regarding current salaries and cash bonuses and/or profit sharing, and numerous demographic variables provided by 343 firms on over 54,000 managerial, supervisory, sales, engineering, technical, clerical, and blue-collar employees in 187 benchmark jobs which resulted in the eight-volume survey report, Compensation in Manufacturing, 24th Edition - 2004, sponsored by the National Association of Manufacturers.

Copies of the entire eight-volume report are available for $1,250.00 from Abbott, Langer & Associates, Inc., Dept. ART, 548 First St., Crete, IL 60417 (telephone 708/672-4200; fax 708/672-4674; www.abbott-langer.com) Also available is Compensation in Smaller Manufacturing Firms (under 250 employees) for $595.00. Each volume of both reports may be purchased separately. Also available is findpay-MFG04 (a computer program which permits the user to determine pay levels of each survey job on the basis of two or more variables simultaneously).

It would be an exercise in futility to attempt more than a superficial overview of the survey results in this summary. However, some overall data regarding compensation can be presented herein. In addition to the incomes of the benchmark jobs already discussed, the median total cash compensation nationally of some of the other jobs included in the survey report is:

Chief Legal Officers - $181,200

Vice Presidents of Manufacturing/Production - $135,375

Chief Marketing & Sales Executives - $133,835

Chief Corporate Financial Officers - $130,066

Vice Presidents of Manufacturing/Production Engineering - $112,274

Research & Development Managers - $90,377

Engineering Department Managers/Superintendents - $89,232

Chief Human Resources Executives - $80,849

Plant Managers/Superintendents - $78,595

Product/Brand Managers - $75,789

Design Managers - $74,347

Facilities Managers - $68,198

Cost Accounting Managers - $67,161

Sales Engineers - $67,000

Manufacturing Engineers - $66,477

Production Managers/Superintendents - $65,730

Quality Assurance/Control Managers - $64,890

Computer Programmers - $61,963

Purchasing Managers - $61,805

Warehouse Managers - $54,000

General Production Supervisors - $49,781

General Accountants - $48,725

Product Designers - $45,000

Maintenance Leaders/Working Supervisors - $40,833

Drafters, Senior - $43,795

Buyers, Junior - $40,256

Secretaries to the Chief Executive Officer - $40,125

Machine Repairers, Maintenance - $39,192

Production Schedulers - $38,195

Automatic Screw Machine Operators - Multiple Spindle - $37,252

Maintenance Workers, General - $36,420

Chemical Production/Mixing Machine Operators - $35,686

Carpenters, Maintenance - $34,211

Quality Assurance/Control Technicians - $33,329

Inspectors "A" - $32,739

Secretaries - $32,500

Milling Machine Operators - $32,261

Payroll Clerks - $31,775

Numerically Controlled Machine Operators - $31,750

Customer Service Representatives - $29,787

Injection Molding Machine Set-up and Operators - $28,200

Senior Account Clerks - $27,913

Machine Set-Up Workers - $27,809

Material Handlers - $27,705

Lathe Operators, Engine or Turret - $27,690

Painters, Production - $27,619

Machinists, Production - $26,661

Junior Account Clerks - $26,449

Fork Lift Operators - $26,052

Shipping Clerks - $25,317

Finishers - $25,044

Janitors - $24,376

Receptionists - $23,795

Injection Molding Machine Operators - $23,443

Warehouse Laborers - $23,109

Drill Press Operators, Single - $21,320

The income relationships reported above may be distorted slightly, since some of these benchmark jobs were reported more frequently in organizations of one size, while other benchmark jobs were reported more frequently by larger or smaller organizations. This may also be true for product manufactured, geographic location, and supervisory/managerial responsibility. This possible defect is corrected in the complete survey report by reporting income for each benchmark job overall and with "break-outs" by each demographic variable.

Type of Product

Overall, administrative, fiscal, and information technology employees are paid best by manufacturers of communications equipment, medical/engineering/scientific equipment, stone/clay/concrete/glass products, and aerospace & aircraft products, and worst in firms producing building materials, heating/air conditioning/refrigeration products, chemical & allied products, and apparel & textile mill products.

Employees in the sales/marketing group enjoy the highest income in firms that produce chemical & allied products, paper & allied products, circuit board products, and measuring & controlling devices. Income is lowest among producers of building materials, apparel & textile mill products, rubber & plastic products, and heating/air conditioning/refrigeration products.

Clerical personnel are paid best by firms that manufacture aerospace & aircraft products, stone/clay/concrete/glass products, and chemical & allied products. They have the lowest median incomes in firms that produce heating/air conditioning/refrigeration products, circuit boards, and building materials.

Engineering/technical employees have the highest median incomes among manufacturers of aerospace & aircraft products, communications equipment, apparel & textile mill products, and medical/engineering/scientific equipment. The lowest median income is reported among manufacturers of circuit board products, building materials, and primary ferrous metals.

Maintenance/material acquisition personnel are best paid by firms that manufacture aerospace & aircraft products, stone/clay/concrete/glass products, and chemical & allied products. This group of employees are worst paid by manufacturers of apparel & textile mill products, building materials, furniture & wood products, and heating/air conditioning/refrigeration products.

Managerial and supervisory personnel in plant/manufacturing/production functions receive the highest median incomes when employed by firms producing stone/clay/concrete/glass products, measuring & controlling devices, and food/beverage products, and the lowest median incomes when employed by companies producing primary ferrous metals, computer & allied products, and furniture & wood products.

Quality assurance/control, regulatory affairs, and documentation employees are paid best by producers of measuring & controlling devices, aerospace & aircraft products, and primary ferrous metals. They are paid least by manufacturers of apparel & other textile products, rubber/plastic products, medical/engineering/scientific equipment, and circuit board products.

Production employees in firms of 250 employees or more fare best among producers of chemical & allied products, paper & allied products, fabricated metal products, and measuring & controlling devices, and worst among manufacturers of furniture & wood products, apparel & textile mill products, and building materials. Production employees in firms of under 250 employees fare best in firms which product stone/clay/concrete/glass products, machinery & heavy equipment, chemicals & allied products, and fabricated metal products, and worst among manufacturers of apparel & textile mill products, circuit board products, and communications equipment.

Level of Managerial/Supervisory Responsibility

This factor is an excellent predictor of overall income in the manufacturing field. In larger firms, median income increases from $54,060 for those supervising under five professionals to $83,916 for those who direct the activities of 100 or more non-professionals, and from $72,992 for those supervising under five professionals to $95,813 for those who direct the activities of 50 to 249 professionals. Median income increases further (to $245,650) for those who direct the activities of 250 or more professionals and non-professionals.

In smaller firms, median income increases from $48,505 for those supervising under five non-professionals to $90,000 for those who direct the activities of 100 or more non-professional employees, and from $75,401 for those supervising under five professionals to $91,617 for those who direct the activities of 50 to 249 professionals. Median income increases further (to $170,000) for those who direct the activities of 100 to 249 professionals and non-professionals.

Size of Organization and Geographic Location

Median income for job families and individual jobs varies significantly by size of organization and location. While the compensation data were analyzed by size of organization and region, state, and metropolitan area, the data are too voluminous to allow for succinct commentary herein and must be left to the complete report.

Dr. Steven Langer is a Licensed Psychologist with 35 years of experience in business, industry, government, academe, and consulting. As a Visiting Professor of Management at Loyola University of Chicago and Community Professor of Behavioral Sciences at Purdue University, he has taught at both the undergraduate and graduate levels, teaching such subjects as statistics, wage & salary administration, human resources management, personnel selection, and industrial/organizational psychology.

Dr. Langer is President of Abbott, Langer & Associates, Inc., consultants in human resources management and industrial/organizational psychology and publishers in the human resources field. He has directed and/or participated in a variety of compensation, human resources administration, psychological, and training projects for numerous business, industrial, and law firms, periodicals, governmental jurisdictions and human relations commissions, professional societies and trade associations, and organizations in the not-for-profit sector. He holds the B.A. degree in Psychology from California State University at Sacramento, the Master of Personnel Service degree from the University of Colorado at Boulder, and the Ph.D. degree in Educational Psychology from Walden University.

He is past chairman of the Personnel Research Award Committee of the Society for Human Resource Management and recipient of their Senior Professional in Human Resources certificate; member of WorldAtWork (formerly the American Compensation Association); past member of the Board of Directors of the Chicago Compensation Association; past president of the Pueblo Personnel Association; past chairman of the Section of Industrial Psychologists of the Illinois Psychological Association; and past president of the Chicago Psychological Association.

Dr. Langer has conducted or directed studies in and/or served as an expert witness in such areas as employee recruitment and selection; employee compensation, fringe benefits, and working conditions; prevailing rates; loss of and anticipated earnings; job discrimination; and employee attitudes and morale.

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